Heavy-duty steel press at the Premier Inn, Rayleigh

Basildon, UK

Delivering speed, reliability and partnership through heavy-duty steel press solutions

  • Main Contractor: RNW Group
  • Client: Premier Inn, Rayleigh​
  • Project Duration: 6 Weeks
  • Brymec Involvement: End-to-end manufacturing and supplying, project planning, and delivery logistics

When RNW Group was appointed to deliver the mechanical installation at a Premier Inn development in Rayleigh, the brief was clear: support a major sustainability upgrade by replacing an ageing boiler system with a modern air source heat pump solution. RNW needed to deliver a high-quality, compliant installation within a tight programme, while minimising disruption on site.

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The Challenge

Connecting the new system to the plantroom required pipework to be routed underground. For this application, HDPE pipework was specified over traditional copper due to its superior durability, strength, and resistance to corrosion when installed below ground. This ensured a robust, long-term solution that not only supported the hotel’s decarbonisation goals but also reduced future maintenance risk.

In addition to this, for a fast-paced hospitality project such as Premier Inn, programme certainty is everything. Traditional threaded or welded steel systems can introduce delays due to:

  • Time-intensive installation
  • Hot works and associated permits
  • Mess from oil, swarf, and rework
  • Increased labour time on site

RNW needed a solution that would reduce installation time, maintain durability and heat resistance, and remove unnecessary complexity for their engineers.

Brymec x RNW Heavy Duty Steel Press Installation at Premier Inn

The solution: Heavy-duty steel press

The core mechanical solution for the Rayleigh project was Brymec’s heavy-duty steel press system, integrated seamlessly with Brymec’s wider copper and stainless-steel press-fit ranges.

Designed and manufactured to specification, the system provided RNW with a cleaner, faster, and safer alternative to traditional methods.

Key technical advantages include:

  • Up to 60% faster installation compared with threading or welding
  • No oil, swarf, or hot works, improving site safety and cleanliness
  • Extreme durability with resistance to fire impact, corrosion, and pressure variation
  • Press-sure indicator foil for immediate visual confirmation of completed joints
  • Long-term performance backed by a 20-year warranty
  • Reduced flushing requirements, using less water and energy
  • Crucially, once pressed, joints are ready to go immediately with no adjustment needed, removing downtime and uncertainty.

The impact of the heavy-duty steel press system was felt directly by the installation team on site. By removing threading from the process, engineers were able to work more efficiently, maintain momentum on site, and focus on quality installation rather than time-consuming preparation.

The press itself makes our jobs much easier and eliminates the need for threading. Other methods are very time consuming; the heavy-duty press is stronger and more reliable. We’d definitely use it again on future projects where we need to reduce time on site and need something heat resistant.

Jamie Eacott, Site Engineer, RNW Group

Integrated products under one brand

Beyond the heavy-duty steel press, the project utilised a wide range of Brymec products across our copper and steel press-fit ranges, valves, brackets, pumps, and ancillaries. The benefit for RNW was simplicity: one supplier, one compatible system, and confidence that everything would work together seamlessly.

This single-brand compatibility significantly reduced the risk of sourcing issues, mismatched components, or delayed deliveries – a common challenge on multi-system projects.

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Collaboration is what makes projects like this work. Having open, consistent communication with RNW gives everyone confidence, it allows us to work as one team, make quicker decisions, and deliver efficient, considered solutions on site.

Ferne Layton, Internal Account Manager

The relationship: RNW Group & Brymec

RNW Group has worked closely with Brymec since 2018, following an initial visit to the Gatwick Central Distribution Centre. Since then, the relationship has developed into a trusted partnership built on aligned values, responsive service, and technical confidence.

According to RNW, Brymec’s approach stands out for several reasons:

  • Consistently strong customer care and service
  • Reliability of supply, competitive pricing, flexibility, and product availability
  • A single brand where products are fully compatible
  • Innovation driven by in-house design and continually expanding product ranges

This alignment gives RNW confidence and “free rein” to deliver projects efficiently, knowing that product performance, compliance, and logistics are fully supported.

Brymec Heavy Duty Steel Press Installation.

The outcome

  • Programme maintained within a 6-week delivery window
  • Reduced installation time and labour demand on site
  • Improved safety and cleanliness by eliminating hot works and threading
  • High confidence in long-term performance and compliance
  • Strengthened partnership between RNW Group and Brymec

For RNW, Brymec removed friction from the project. From sourcing and logistics to technical performance and on-site efficiency, Brymec enabled the team to focus on delivering quality work for the end client.

By combining technical excellence with a relationship-led approach, Brymec continues to support contractors like RNW Group in delivering efficient, compliant, and high-quality mechanical installations, even under demanding conditions.

We’ve had no complaints with Brymec. The service, reliability and availability really stand out, and the innovation across the ranges keeps improving.

Billy Stubbs, Contract Manager